6ES7507-0RA00-0AB0

通過的工具管理技術以及采用更的機械，我們能夠降低轉子和定子疊片的直徑公差以及滾珠軸承直徑和軸壓機的終配合間隙。這種精度還需要對零件和機械更加小心。對于定子和轉子鐵芯，我們會定期使用高壓清洗和超聲波清洗來去除工藝中的異物。我們的操作員也需要定期培訓。

作為我們制造和裝配精度的證明，我們能夠將氣隙減小到 30 微米(0.03 毫米)。作為比較，一根人類頭發的粗度為 17 至 181 微米。從歷史上看，大多數電機制造商都從具有大約 100 微米氣隙的設計開始。我們的研究表明，氣隙減小 10 微米會使扭矩增加約 5%。

高繞線密度

前面已經說過，在不增加電機尺寸的情況下很難增加電機的扭矩輸出。隨著高密度繞組技術的進步，我們能夠在保持匝數不變的情況下，通過增加繞組線徑將繞組密度提高 8% 。較大的線徑降低了繞組的電阻，因此也將電機的功率損耗 (I2R) 降低了 2W或更多。這種提率的組合有助于提高電機的扭矩、降低發熱量和降低電機振動。

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